Company Information
AIRHORSE
Airhorse’s special 4-in-1 Air Compressor for Laser Cutting Makes Glass Manufacturing More Stable and Energy-Efficient
In Shandong, a region with a highly concentrated manufacturing industry, a glass manufacturing enterprise with years of expertise is quietly undergoing a "invisible yet crucial" upgrade and transformation.
The core of this enterprise's production lies in multiple high-precision laser cutting production lines. The requirements for the air source in laser cutting are far more stringent than those for ordinary pneumatic equipment—not only must the air pressure be stable and responsive, but it must also have high cleanliness and maintain long-term, continuous, and stable output. However, with the continuous increase in order volume and the demand for cutting precision, the shortcomings of the original air compression system began to be amplified:
Pressure fluctuations at the moment of cutting, affecting the consistency of the cut seam;
Moisture and oil in the air, leading to contamination of laser lenses;
Prolonged high-load operation, resulting in continuously rising energy consumption;
The management of the enterprise clearly understood that if the issue of a "laser-dedicated air source" was not resolved at its root, even the most advanced laser equipment could not perform at 100% of its capability. Therefore, after careful evaluation, they ultimately chose Permanent Magnet Variable Frequency 4-in-1 Screw Air Compressor from Airhorse, specially designed for laser cutting machines.
Millisecond Response, Solving the Air Supply Challenge for Laser Cutting
Laser cutting is a process characterized by high precision, high frequency, and instantaneous large-flow air consumption. During glass laser cutting, auxiliary gas needs to complete high-speed injection within an extremely short time for slag removal, cooling, and protecting the cut seam edges. This necessitates that the air compression system possesses high responsiveness, rapid frequency adjustment, and the ability to operate stably under full load for extended periods.
However, the enterprise's original fixed-frequency air compressor had long been plagued by two contradictory states during actual operation: during peak cutting periods, the equipment operated at full load with high current and high energy consumption; during non-full-load phases, there was significant idling and power waste. While air volume fluctuated with production, energy consumption remained consistently high. The air compression system gradually became the main "hidden power-consuming unit" in the laser workshop.
Airhorse’s Permanent Magnet Variable Frequency 4-in-1 Screw Air Compressor for Laser Cutting Machines employs a permanent magnet synchronous motor combined with a variable frequency precise speed control system. It can track the air consumption changes of the laser machine in real-time, achieving truly millisecond-level on-demand air supply: rapid frequency increase at the instant cutting starts; automatic speed reduction during idle intervals; avoiding no-load and high-loss operation throughout the entire process.
While ensuring the stability of laser cutting, the overall energy consumption of the enterprise's air compression system has significantly decreased. Every kilowatt-hour of electricity saved can be directly translated into increased profit margins.
Precise Pressure Control, Making Cut Seams as Smooth as Silk
In the laser cutting process, the stability of air pressure directly determines: whether the cut seam is smooth, whether the edges are darkened, whether spatter is cleanly removed, and whether the consistency of the finished product is stable!
The original system, due to dispersed equipment, long pipelines, and significant pressure loss, experienced noticeable pressure fluctuations at the endpoints when multiple laser machines started simultaneously. Some workstations even encountered issues such as "insufficient cutting power, rough cut surfaces, severe slag adhesion," seriously affecting product consistency and yield rate.
Airhorse’s special 4-in-1 Screw Air Compressor for Laser Cutting achieves constant pressure output and precise pressure control under laser cutting conditions through: integrated system design to shorten gas transmission distance and reduce pipeline pressure loss, combined with the high-speed pressure compensation capability of the permanent magnet variable frequency system. Even when multiple laser machines operate at full speed simultaneously, the endpoint pressure remains stable, resulting in straighter and finer cutting lines and significantly improved product consistency.
Efficient Refrigerated Dryer + Multi-stage Filtration, Creating a Dedicated Clean Air Source
Unlike ordinary air-consuming equipment, laser cutting imposes almost "stringent" requirements on the cleanliness of compressed air:
Oil content → Contaminates the cutting head, damages lenses.
Water content → Affects cutting stability, corrodes air paths.
Contaminants → Accelerate wear on precision valves and nozzles.
This company's original system had been operating for a long time, but due to the insufficient efficiency of the refrigerated dryer and the limited filtration accuracy, the air quality fluctuated significantly, leading to increased maintenance frequency of the laser cutting head and high consumable costs.
Airhors's Special 4-in-1 Screw Air Compressor for Laser Cutting Machines is internally equipped with an efficient refrigerated drying system combined with multi-stage precision filtration. This effectively removes moisture, oil, and solid microparticles from the compressed air, truly providing a clean, dry, and stable dedicated air source for laser cutting. It significantly reduces the maintenance frequency of laser core components and extends the service life of cutting heads and optical systems.
In today's era of high-precision, high-efficiency, and low-energy-consumption laser cutting, the air source system is no longer just auxiliary equipment but a key infrastructure element that determines cutting stability, finished product consistency, and long-term operating costs.
Airhorse's Permanent Magnet Variable Frequency 4-in-1 Screw Air Compressor for Laser Cutting is precisely designed around the four core requirements of "stability, cleanliness, energy efficiency, and specialization." It continuously delivers high-quality dedicated air for laser equipment, helping enterprises reduce energy consumption while maintaining precision, improving efficiency, and lowering maintenance costs.
Airhorse’s special 4-in-1 Air Compressor for Laser Cutting Makes Glass Manufacturing More Stable and Energy-Efficient
In Shandong, a region with a highly concentrated manufacturing industry, a glass manufacturing enterprise with years of expertise is quietly undergoing a "invisible yet crucial" upgrade and transformation.
The core of this enterprise's production lies in multiple high-precision laser cutting production lines. The requirements for the air source in laser cutting are far more stringent than those for ordinary pneumatic equipment—not only must the air pressure be stable and responsive, but it must also have high cleanliness and maintain long-term, continuous, and stable output. However, with the continuous increase in order volume and the demand for cutting precision, the shortcomings of the original air compression system began to be amplified:
Pressure fluctuations at the moment of cutting, affecting the consistency of the cut seam;
Moisture and oil in the air, leading to contamination of laser lenses;
Prolonged high-load operation, resulting in continuously rising energy consumption;
The management of the enterprise clearly understood that if the issue of a "laser-dedicated air source" was not resolved at its root, even the most advanced laser equipment could not perform at 100% of its capability. Therefore, after careful evaluation, they ultimately chose Permanent Magnet Variable Frequency 4-in-1 Screw Air Compressor from Airhorse, specially designed for laser cutting machines.
Millisecond Response, Solving the Air Supply Challenge for Laser Cutting
Laser cutting is a process characterized by high precision, high frequency, and instantaneous large-flow air consumption. During glass laser cutting, auxiliary gas needs to complete high-speed injection within an extremely short time for slag removal, cooling, and protecting the cut seam edges. This necessitates that the air compression system possesses high responsiveness, rapid frequency adjustment, and the ability to operate stably under full load for extended periods.
However, the enterprise's original fixed-frequency air compressor had long been plagued by two contradictory states during actual operation: during peak cutting periods, the equipment operated at full load with high current and high energy consumption; during non-full-load phases, there was significant idling and power waste. While air volume fluctuated with production, energy consumption remained consistently high. The air compression system gradually became the main "hidden power-consuming unit" in the laser workshop.
Airhorse’s Permanent Magnet Variable Frequency 4-in-1 Screw Air Compressor for Laser Cutting Machines employs a permanent magnet synchronous motor combined with a variable frequency precise speed control system. It can track the air consumption changes of the laser machine in real-time, achieving truly millisecond-level on-demand air supply: rapid frequency increase at the instant cutting starts; automatic speed reduction during idle intervals; avoiding no-load and high-loss operation throughout the entire process.
While ensuring the stability of laser cutting, the overall energy consumption of the enterprise's air compression system has significantly decreased. Every kilowatt-hour of electricity saved can be directly translated into increased profit margins.
Precise Pressure Control, Making Cut Seams as Smooth as Silk
In the laser cutting process, the stability of air pressure directly determines: whether the cut seam is smooth, whether the edges are darkened, whether spatter is cleanly removed, and whether the consistency of the finished product is stable!
The original system, due to dispersed equipment, long pipelines, and significant pressure loss, experienced noticeable pressure fluctuations at the endpoints when multiple laser machines started simultaneously. Some workstations even encountered issues such as "insufficient cutting power, rough cut surfaces, severe slag adhesion," seriously affecting product consistency and yield rate.
Airhorse’s special 4-in-1 Screw Air Compressor for Laser Cutting achieves constant pressure output and precise pressure control under laser cutting conditions through: integrated system design to shorten gas transmission distance and reduce pipeline pressure loss, combined with the high-speed pressure compensation capability of the permanent magnet variable frequency system. Even when multiple laser machines operate at full speed simultaneously, the endpoint pressure remains stable, resulting in straighter and finer cutting lines and significantly improved product consistency.
Efficient Refrigerated Dryer + Multi-stage Filtration, Creating a Dedicated Clean Air Source
Unlike ordinary air-consuming equipment, laser cutting imposes almost "stringent" requirements on the cleanliness of compressed air:
Oil content → Contaminates the cutting head, damages lenses.
Water content → Affects cutting stability, corrodes air paths.
Contaminants → Accelerate wear on precision valves and nozzles.
This company's original system had been operating for a long time, but due to the insufficient efficiency of the refrigerated dryer and the limited filtration accuracy, the air quality fluctuated significantly, leading to increased maintenance frequency of the laser cutting head and high consumable costs.
Airhors's Special 4-in-1 Screw Air Compressor for Laser Cutting Machines is internally equipped with an efficient refrigerated drying system combined with multi-stage precision filtration. This effectively removes moisture, oil, and solid microparticles from the compressed air, truly providing a clean, dry, and stable dedicated air source for laser cutting. It significantly reduces the maintenance frequency of laser core components and extends the service life of cutting heads and optical systems.
In today's era of high-precision, high-efficiency, and low-energy-consumption laser cutting, the air source system is no longer just auxiliary equipment but a key infrastructure element that determines cutting stability, finished product consistency, and long-term operating costs.
Airhorse's Permanent Magnet Variable Frequency 4-in-1 Screw Air Compressor for Laser Cutting is precisely designed around the four core requirements of "stability, cleanliness, energy efficiency, and specialization." It continuously delivers high-quality dedicated air for laser equipment, helping enterprises reduce energy consumption while maintaining precision, improving efficiency, and lowering maintenance costs.
