In the production workshops of electromechanical equipment manufacturing, air is ubiquitous: every assembly and every test relies on stable, pure compressed air. It acts as the factory’s “invisible power heart,” silent yet dictating the rhythm of production.

Electromechanical production lines often involve multiple workstations operating simultaneously, with significant load fluctuations and frequent intermittent air usage. Traditional fixed- frequency or ordinary screw air compressors often underperform in such environments: pressure fluctuations are noticeable during peak air supply, while they continue to run at full speed during low-load periods, leading to energy waste.

Client Case Study

Recently, Airhorse 22kW Permanent Magnet Variable  frequency Screw Air Compressor, designed specifically for the characteristics of the electromechanical industry, integrates a permanent magnet synchronous motor with intelligent frequency conversion control. This enables air output and rotational speed to match demand dynamically, injecting green, efficient, and intelligent kinetic energy into the workshop of an electromechanical equipment enterprise in Guangzhou China. As a result, production rhythms have regained precision and controllability.

01 Frequency Conversion Control: Breaking Free from Fixed-Speed Constraints

The electromechanical industry experiences significant production load fluctuations. Traditional fixed-frequency air compressors can only operate at “full speed,” wasting electricity during low-load periods and failing to respond quickly during high-load periods, making unstable air pressure a common issue.

Airhorse 22kW Permanent Magnet Variable Frequency Screw Air Compressor achieves on-demand adjustment through a permanent magnet motor and intelligent frequency conversion control: it automatically accelerates when air demand is high to ensure stable pressure and slows down when demand is low to avoid energy waste. After implementation, the electromechanical enterprise experienced on-demand air supply matching, smoother production line rhythms, and significantly improved electricity efficiency.

02 Stable Quality: Precise and Consistent Air Output

Electromechanical production lines often involve multiple workstations operating simultaneously, where air fluctuations can directly impact assembly accuracy and test results. In the past, traditional equipment was prone to pressure drops during peak loads, forcing production lines to slow down or operate during off-peak hours.

Airhorse 22kW Permanent Magnet Variable Frequency Screw Air Compressor features an optimized screw air-end and low-vibration design, combined with intelligent constant-pressure control. It responds in real-time to load changes, ensuring consistently stable air pressure. After adoption, the electromechanical enterprise experienced no pressure drops during peak periods, no waste during low-load periods, naturally smooth production rhythms, more reliable equipment operation, and greater peace of mind for operators.

03 Energy and Cost Savings: Making Every Kilowatt-Hour Count

Traditional air compressors consume excessive electricity during low-load periods while failing to supply air precisely during peak periods. Enterprises often resort to adding equipment or manual intervention, resulting in high costs and low efficiency.

Airhorse 22kW Permanent Magnet Variable Frequency Screw Air Compressor utilizes frequency conversion energy-saving technology and intelligent operation and maintenance, significantly reducing annual electricity consumption. This makes energy consumption controllable and lowers operational costs. The electromechanical enterprise not only saved on electricity expenses but also reduced indirect losses caused by equipment instability, achieving genuine “energy savings as cost savings.”

In the high-end electromechanical manufacturing industry, a company’s competitiveness depends not only on its products but also on the stability and controllability of its production systems.

The successful application of Airhorse 22kW Permanent Magnet Variable Frequency Screw Air Compressor in this enterprise represents more than just equipment deployment—it signifies a comprehensive upgrade of the production system, providing efficient, green, and intelligent air power support for the company.