Company Information
AIRHORSE
The hardware manufacturing industry is a typical multi-process, high-rhythm, heavy-load industrial sector. From raw material cutting and stamping to later grinding, polishing, and surface treatment, every step relies on continuous, stable, and consistent compressed air as a power source.
A hardware processing manufacturer in Shandong, having grown to a considerable scale, faced challenges with its diverse production line equipment and volatile air consumption patterns Traditional air compressors increasingly revealed issues such as high energy consumption, unstable air pressure, and frequent breakdowns.
To support business growth and production line upgrades, the company ultimately selected two 11KW AIRHORSE permanent magnet variable frequency screw air compressors to establish a more stable, efficient, and energy-saving power system for its production workshop.
The Conflict Between Air Pressure Demand and Energy Consumption Amidst Expansion
Traditional hardware industries predominantly use fixed-frequency air compressors. As market demands for hardware product quality continue to rise, enterprises commonly face the following industry-wide challenges:
Severe Air Consumption Fluctuations: Multiple machines operating in shifts, coupled with the instantaneous start-stop cycles of stamping and polishing equipment, generate significant air volume fluctuations that traditional compressors struggle to accommodate.
Dense Production Lines and Limited Space: Hardware factories typically feature compact layouts with numerous machines and high dust levels, imposing greater demands on compressor heat dissipation and stability.
Rising energy consumption pressure: Air compressors typically account for 25%–40% of total electricity usage in the hardware industry, making energy efficiency critical for cost control.
High demands for continuous operation: Batch production often requires two-shift or even three-shift operations, necessitating long-term stable compressor performance with zero downtime tolerance
AIRHORSE Delivers a High-Efficiency, Stable Air Supply System
After on-site assessment of the company's production rhythm, operating conditions, and air consumption characteristics,Airhorse's engineering team configured two 11KW permanent magnet variable frequency screw air compressors. Paired with refrigerated dryers, air receivers, filters, and other aftertreatment equipment, this setup creates a flexible, intelligent, and efficient air supply system:
Permanent Magnet Variable Frequency Technology Delivers Precise, On-Demand Air Supply
AIRHORSE 11KW permanent magnet variable frequency compressors utilize permanent magnet synchronous motors with variable frequency speed control technology. They automatically adjust rotational speed based on real-time workshop air demand. During low loads, they proactively reduce frequency to save energy; during high load surges, they instantly increase frequency to compensate for air demand, eliminating energy waste from idle operation.
The entire process operates smoothly and stably, achieving true “on-demand air supply.” Statistics show it delivers 20%–35% energy savings compared to traditional fixed-frequency models, significantly reducing corporate electricity costs.
High-Reliability Industrial Design
The hardware manufacturing industry commonly operates on double or triple-shift operations schedules. The reliability of air compressors directly impacts production line continuity and stable output capacity. The AIRHORSE 11KW Permanent Magnet Variable Frequency Screw Compressor employs high-specification design in both its structure and core components:
High-efficiency compressors deliver superior compression efficiency and sustained output capacity;
Large-capacity oil-gas separation systems ensure extremely low oil content in exhaust air, preventing contamination of downstream equipment;
Optimized intelligent temperature control systems maintain stable heat dissipation even in dusty, high-temperature environments, avoiding shutdowns due to overheating;
Modular construction enables easier maintenance and minimized downtime;
These designs perfectly align with the hardware manufacturing industry's operational demands for “extended runtime, heavy-duty output, and high stability requirements,” empowering enterprises to withstand intense production cycles while delivering reliable, long-term air supply assurance.
Energy consumption reduced, pressure more stable, processes smoother
After implementing the air compressor system, the company's production workshop experienced significant improvements:
Air pressure stability markedly enhanced, energy consumption noticeably reduced, fewer malfunctions, lower maintenance costs, intelligent monitoring + temperature control system, reduced workshop noise, more comfortable working environment, and substantial improvements reported by operators.
The company highly commended AIRHORSE Air Compressors for their stability, energy efficiency, and intelligent performance, affirming AIRHORSE as their long-term partner for future expansions or equipment upgrades.
With two 11kW AIRHORSE permanent magnet variable frequency screw air compressors operating reliably, the enterprise's air supply system has been fully optimized—delivering more stable pressure, lower energy consumption, and smoother production. This outcome reaffirms that selecting an exceptional air compressor system not only reduces costs but also elevates product quality and competitiveness.
Moving forward, AIRHORSE will continue to empower more hardware manufacturers with more efficient, intelligent, and reliable air solutions, enabling equipment upgrades and achieving genuine energy savings and productivity gains.
The hardware manufacturing industry is a typical multi-process, high-rhythm, heavy-load industrial sector. From raw material cutting and stamping to later grinding, polishing, and surface treatment, every step relies on continuous, stable, and consistent compressed air as a power source.
A hardware processing manufacturer in Shandong, having grown to a considerable scale, faced challenges with its diverse production line equipment and volatile air consumption patterns Traditional air compressors increasingly revealed issues such as high energy consumption, unstable air pressure, and frequent breakdowns.
To support business growth and production line upgrades, the company ultimately selected two 11KW AIRHORSE permanent magnet variable frequency screw air compressors to establish a more stable, efficient, and energy-saving power system for its production workshop.
The Conflict Between Air Pressure Demand and Energy Consumption Amidst Expansion
Traditional hardware industries predominantly use fixed-frequency air compressors. As market demands for hardware product quality continue to rise, enterprises commonly face the following industry-wide challenges:
Severe Air Consumption Fluctuations: Multiple machines operating in shifts, coupled with the instantaneous start-stop cycles of stamping and polishing equipment, generate significant air volume fluctuations that traditional compressors struggle to accommodate.
Dense Production Lines and Limited Space: Hardware factories typically feature compact layouts with numerous machines and high dust levels, imposing greater demands on compressor heat dissipation and stability.
Rising energy consumption pressure: Air compressors typically account for 25%–40% of total electricity usage in the hardware industry, making energy efficiency critical for cost control.
High demands for continuous operation: Batch production often requires two-shift or even three-shift operations, necessitating long-term stable compressor performance with zero downtime tolerance
AIRHORSE Delivers a High-Efficiency, Stable Air Supply System
After on-site assessment of the company's production rhythm, operating conditions, and air consumption characteristics,Airhorse's engineering team configured two 11KW permanent magnet variable frequency screw air compressors. Paired with refrigerated dryers, air receivers, filters, and other aftertreatment equipment, this setup creates a flexible, intelligent, and efficient air supply system:
Permanent Magnet Variable Frequency Technology Delivers Precise, On-Demand Air Supply
AIRHORSE 11KW permanent magnet variable frequency compressors utilize permanent magnet synchronous motors with variable frequency speed control technology. They automatically adjust rotational speed based on real-time workshop air demand. During low loads, they proactively reduce frequency to save energy; during high load surges, they instantly increase frequency to compensate for air demand, eliminating energy waste from idle operation.
The entire process operates smoothly and stably, achieving true “on-demand air supply.” Statistics show it delivers 20%–35% energy savings compared to traditional fixed-frequency models, significantly reducing corporate electricity costs.
High-Reliability Industrial Design
The hardware manufacturing industry commonly operates on double or triple-shift operations schedules. The reliability of air compressors directly impacts production line continuity and stable output capacity. The AIRHORSE 11KW Permanent Magnet Variable Frequency Screw Compressor employs high-specification design in both its structure and core components:
High-efficiency compressors deliver superior compression efficiency and sustained output capacity;
Large-capacity oil-gas separation systems ensure extremely low oil content in exhaust air, preventing contamination of downstream equipment;
Optimized intelligent temperature control systems maintain stable heat dissipation even in dusty, high-temperature environments, avoiding shutdowns due to overheating;
Modular construction enables easier maintenance and minimized downtime;
These designs perfectly align with the hardware manufacturing industry's operational demands for “extended runtime, heavy-duty output, and high stability requirements,” empowering enterprises to withstand intense production cycles while delivering reliable, long-term air supply assurance.
Energy consumption reduced, pressure more stable, processes smoother
After implementing the air compressor system, the company's production workshop experienced significant improvements:
Air pressure stability markedly enhanced, energy consumption noticeably reduced, fewer malfunctions, lower maintenance costs, intelligent monitoring + temperature control system, reduced workshop noise, more comfortable working environment, and substantial improvements reported by operators.
The company highly commended AIRHORSE Air Compressors for their stability, energy efficiency, and intelligent performance, affirming AIRHORSE as their long-term partner for future expansions or equipment upgrades.
With two 11kW AIRHORSE permanent magnet variable frequency screw air compressors operating reliably, the enterprise's air supply system has been fully optimized—delivering more stable pressure, lower energy consumption, and smoother production. This outcome reaffirms that selecting an exceptional air compressor system not only reduces costs but also elevates product quality and competitiveness.
Moving forward, AIRHORSE will continue to empower more hardware manufacturers with more efficient, intelligent, and reliable air solutions, enabling equipment upgrades and achieving genuine energy savings and productivity gains.
